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Low pressure casting process

Low Pressure Die Casting (LPDC) is an advanced aluminum casting process used in a wide range of industries requiring high strength, low porosity and superior surface quality.
As a professional low pressure casting manufacturer in China, we provide high quality aluminum parts for automotive, electric vehicle and industrial sectors. From prototyping to mass production, our low-pressure casting solutions ensure consistent quality as well as cost-effectiveness.

What is low pressure casting?

Low-pressure casting is a process in which molten aluminum is injected into a mold in a controlled, low-pressure environment. The metal flows smoothly from the bottom of the furnace into the mold cavity, thus reducing turbulence and minimizing defects.
Key Features:
Controlled low pressure filling
Reduced air retention
directed solidification
High-density structural benefits:
Lower porosity compared to gravity casting
Higher mechanical strength
Excellent surface finish
For complex aluminum parts

Low Pressure Casting Services
  • Advantages of low pressure casting
  • Low Pressure Casting Application Areas
  • Low Pressure Casting Products
  • Low pressure casting capability
  • quality control
  • Low pressure casting process
arts and crafts Low Pressure Casting (LPDC) Die casting Gravitational casting
porosity lower (one's head) center your (honorific)
dissociation your (honorific) center center
surface quality favorable talented general
(manufacturing, production etc) costs center High (high mold cost) lower (one's head)
Applicable products structural member thin-walled part simple component
±0.01 mmCNC Machining Accuracy
0.3–1.5 barLow-pressure molding pressure
50–500 piecesMinimum order quantity
T6Heat Treatment Processes

Why Choose Us

One-Stop, End-to-End

Mold design and manufacturing, low-pressure die casting, CNC machining, and heat treatment are all performed in-house, ensuring full control over quality and delivery times throughout the entire process.

Rapid Prototyping and Validation

We support drawing reviews and small-batch prototyping. The prototyping cycle is approximately 【Please fill in, e.g., 15】 days. We validate the design before moving to mass production.

High-Density Castings

The pressure-holding and shrinkage compensation process, combined with directional solidification, results in castings with low porosity and a dense microstructure, meeting the strength requirements for structural components.

Transparency Audits

Material certificates and inspection records are provided with each shipment; all critical dimensions of 100% are subject to 100% inspection, and the reports are delivered with the goods.

Common Casting Aluminum Alloys

material gradespecificitiestypical application
A356 / A356.2Well-balanced overall properties, good casting fluidity, and capable of T6 heat treatment for strengtheningWheels, chassis structural components, engine parts
AlSi7Mg0.3High strength, good weldability, and excellent toughness after heat treatmentSuspension System, Load-Bearing Brackets
AlSi10MgExcellent flow properties and thermal conductivity; suitable for complex thin-walled structuresBattery housing, motor housing, heat dissipation components

Material composition and mechanical properties shall comply with the standards [Please specify, e.g., GB/T 15115 / ASTM B26]; alloys can be customized according to drawing specifications.

Collaboration Process

  1. Submit Drawings and Requirements Please provide 3D/2D drawings, material specifications, annual consumption, or target price.
  2. Process Evaluation and Quotation The engineering team will evaluate the feasibility of casting, mold designs, and costs, and provide feedback within 24–48 hours ([Please confirm]).
  3. Prototype Validation We will complete the mold manufacturing and prototype production, and provide test reports along with the prototypes for customer verification.
  4. Mass Production and Delivery After confirmation, we proceed to mass production, ship according to the delivery schedule, and monitor quality throughout the entire process.

Quality Certification and Standards

System Certification

We have obtained ISO 9001:2015 quality management system certification, and our production and inspection processes are standardized and traceable.

Tolerance Standards

Dimensional tolerances for castings are in accordance with GB/T 6414 / ISO 8062-3; critical dimensions are subject to 100% inspection, and a report is provided.

Material Guarantee

Reports on chemical composition and mechanical properties are provided for each batch, and the furnace batch number is fully traceable throughout the entire process.

Export experience

Our products are exported to more than 30 countries and regions worldwide, and we are familiar with the packaging, delivery, and acceptance requirements for international orders.

Telephone

Service hotline:
+86 18312962656

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Contact

Email:hexinmosu@163.com